Infrastructre

In today’s highly competitive market, to be able to provide an end to end solution makes a significant difference to our customers.

Making sure that we have the entire relevant in-house infrastructure ensures comprehensive planning and well-informed decisions.

 

  • Drafting seats powered by the latest iteration of AUTOCAD.
  • Modelling seats run on UNIGRAPHICS 8.5 for Die and Tool modelling.
  • NX CAM is used for NC Programming.
  • Over sees New Product Development for maximum control over tool and design.
  • Fixture design for the machine shop requirement.
  • Manages APQP and PPAP documentation.
  • Miller Die Welding for high tensile MIG and TIG welds.
  • In house die block heat treatment facility. (Stress relieving, Die Pre-heating, Controlled cooling chamber)
  • Die Block Preparation via conventional machines.
  • Trimming tool Manufacturing.
  • Equipped with hi precision Wire type and spark type EDMs.
  • Cavity milling via advanced mill and turn centres.

 

  • Fourteen CNC Turn Centres, of ACE designers, Pride, Askar microns make, To cover a whole range of component sizes.
  • Two turn Centres capable of Die manufacturing.
  • Three VMCs exclusively for Die Milling, of MAKINO and TAL makes.
  • Two VMCs for part manufacturing, both of AMS makes.
  • Other facilities Include
    • Broaching
    • Riveting
    • Key Milling
  • Heat treatment facility for pins via Induction hardening.

We are keen on expanding our machining capacity and ready to support our customers in their requirements.

  • Drop Hammer Route:
    • One line of 1.5 Ton hammer.
    • One line of 1.25 Ton hammer.
    • Three Lines of 1 Ton hammers.
    • Three lines of 0.75 Ton Hammers.
    • Two lines of 0.5 Ton hammers.

    • Hydraulic Hammer Route:
      • One Line of 0.5Ton hammers.

      • Friction Screw Press(FSP) Route:
        • One Line of 250 Ton FSP
        • Two lines of 350 Ton FSP
        • One Line of 560 Ton FSP
      •  

        • Direct Drive FSP Route:
          • One line 250 Ton DDFSP

          • Pneumatic Press Route:
            • Two Lines of 1600 Ton Hasenclever Presses
            • One Line of 700 Ton Ajax Press

            • Pre Forging:
              • Two Pneumatic hammers.
              • One Hasenclaver Reduce Roller.
            •  

              All Forging lines are equipped with Induction heaters, Mechanical trimming presses for flash removal and conveyers for rapid part movement.Supported by two DISA Wheel arbitrators and six presses for cold working operations on the components forged.

               

  • Five Continuous Mesh belt furnaces of varying wattage(45kW, 75 kW, 90kW, 120kW, 150kW) and capacities for coverage across the spectrum of components.
  • Use of SKADA interface for furnace PLC design.
  • Three Bogie hearth furnaces.
  • One Pit type furnace.
  • In-house heat treatment operations include:
    • Hardening and Tempering.
    • Annealing.
    • Sub Critical Annealing.
    • Normalizing.
    • Tempering.

 

  • The Metallurgy dept. is equipped  with hardness testers for
    • Brinnel (Two 187.5 kg and one 3000kg)
    • Vickers
    • Rockwel (Two nos)
  • Abrasive cutter machine. For local cutting requirements.
  • Muffle furnace for lab testing.
  • Micro scope with camera extension for micro structure analysis and imaging.
  • Hot and Cold mould machines.
  • Fully capable Raw material verification via:
    • Spark spectral analysis on inward raw material inspection.
    • Reagent based cross verification of inward bound Raw material.
    • Step down checking.
  • Grain size analysis of forged components for quality assurance.
  • Rain flow analysis via acid pickling.

Quality is relevant and critical through all processes from receipt of raw material to dispatch of finished goods. Achiving and maintaining quality is made possible by contribution towards it at every stage.   

  • Profile projector with built in CAD interface.
  • Surface plates and Vernier height gauges and callipers.
  • Variety of appropriate Attribute gauges.
  • Roughness Testing.
  • Magnaflux Particle Inspection.